All types have pros and cons. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. The Engine bay was cleaned up. That was such a fun drive. Please slide to verify. Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. We've been doing some testing on the plumbed rear box of 5 modules and have learned that an upgraded pump will likely be needed. This will avoid having someone else pull that pack for accesslater. Battery Management System; Cables, protection and swivels; Complete Kits; DC converters; E-Bikes & Scooters; Electric outboard engines; Engines; Lithium Batteries . That went together as planned. When the plumbing is finalized, the rear pack will go into the car. It puts out 81bhp, accelerates to 50mph in 8 secs and has a top speed of 93mph The claimed range is 124 miles. All this to say it was more difficult to accommodate the P100D coolant line routes than expected. New Flywheel assembly, a KEP Stage II pressure plate, and a four puck clutch on a lightened flywheel - plus starter ring gear removed. This left us with the perfect T2. If you don't see what you need here, we can most likely get if for you. They have a high energy density, meaning they're more compact relative to many other batteries. The high voltage wiring is simply two wires to a high voltage contactor mounted on the front battery box. Scopema RIB seat beds , VW T5 T6 rear and side windows . We started dipping our toes into the hire market with a few bookings, but we also took the opportunity to test her ourselves. We've continued to wire and mount some final parts, but the throttle input mechanism had to be removed while we wait on a better "return" torsion spring to handle the stock pedal and cable linkage. We've actually been inside this one ourselves, and if it wasn't for the $100,000 price tag we'd snag one up pretty quickly! I still like AC better, but they both have their virtues. . The front and rear battery packs are fully wired, plumbed, and assembled. The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. Bugs change hands a lot and you can pick up a pretty good one for not that much. ), and then run out of money. Closing the lower vents will send all the hot air to the windshield. For much of this maneuvering, there was less than a 1/4" of clearance between the body and the motor until the splined transmission shaft lined up with the splined hole in the motor coupler. Theres no reason why we cant convert every single VW T2, is there!(?) In accessing and using www.intelligentliving.co and related sites, you agree that you may not download content except for personal, non-commercial reference. This article was created to allow the customer to follow the high-level build activity. It is installed easily and has a great old-school look. Discover the VW Camper Van conversion Process. Shes a bit more qualified than you might expect. Another type of electric vehicle conversion uses an electric crate motor. Choosing a model that has been converted before can save time and avoid unseen complications. 4.3 4.3 out of 5 stars (126) $71.96 $ 71. Space was made under the hood to mount the charger by re-aligning the right front brake line. This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. I heard stories of AA vans parking outside VW shows to save them making a long journey for a call out. As a family, weve since gone through 3 Nissan Leafs, 2 BMW i3s, and a Kia e-Niro. Nov 21, 2019. After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. I spoke with him today and we should have parts Monday. Re-routing of some under-box wires and the hood-release cable were things we knew were needed. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. Driving down the A1 with my mum in the drivers seat and my wife in the back. The new connectors for the special P100D Tesla modules arrived, and I have test-fit one on a P100D module. Battery enclosures sold separately. But when we wired and plumbed it yesterday and connected a pump to check for leaks. Grumpy's Metal is proudly a US based automotive parts manufacturer, making parts for the classic VW bug and bus. There's a 2" diameter black steel tube extending from the battery box that pokes through the firewall where the positive and negative high current cables (orange) are visible in the upper left of this image. Having the heater in the cabin (vs. under the hood) will allow it to recirculate the cabin air, heating more effectively. As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. VW T2 conversion kits The classic camper vans, VWs up until the late 1980s, were just as famous for breaking down as they were for their looks and charm. VWCRAFTER DESIGNS. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. Since 2013, eDub have taken strategic steps to be able to offer an electric conversion package second to none in the retrofit industry. The assembly of the front box remains the priority. It's also quick, and fun to drive. With a growing interest among enthusiasts manufacturers are slowly beginning to create turn key solutions for electric vehicle conversions. The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. Electric GT makes a product that looks actually somewhat like a V8, but electric and the price tag is a whopping $33,949. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. The lower right image shows it repaired and plugged into the slave BMS PCB on the module. (CAD) was sent at a local laser cut shop to get us a thin pattern to verify the latest CAD geometry we have will fit, and receive the part planned to mount to it properly. Bothlarge lines will be routed in parallel back to the pump and radiators. Shipping calculated at checkout. Its as simple as changing the cars clothes, sort of. Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. Interior workwas to follow this conversion project. So the garage had bought it back and now had it on sale. VW Transporter T2 EV kit (3) VW Transporter T3 EV Kit (2) VW Transporter T4 / T5 EV Kit (2) VW Beetle EV Kit (3) Smart Roadster EV kit (2) Smart Fortwo EV Kit (2) Productcategorien. Yesterday I received tracking confirmation that the coolant connectors and hose arrived in the US and hope to see them arrive next week. This article was created to allow the customer to follow the high-level build activity. This was a super short work week for me and the crew, so there's not much visually to show. They will look nice when they go on the car next week. Over the past month Ive been picking little pieces off the van to prep it for its new electric drivetrain. The power delivery is 170 lbs/ft or 240 Nm of instant torque, and 130hp or 100kW. This week we began executing the plumbing strategy. Manual cars are ideal for electric vehicle conversions. There's also an amazing single-cab truck body on tap for $15,000, and you can. For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. It was scribed for the defrost porthole and cut (upper left), painted black, and bench tested with the 3D printed ductwork to confirm higher temp plastic isn't required (upper right). We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box. 5 Lakhs. The delays to research and test options are sometimes disappointing but must be done. eDub's e80 pack takes the world's best supply of electric vehicle tech and puts it into the perfect vehicle; the classic camper. If that is feasible, we review. There, theyll swap out the internal-combustion engine and replace it with a battery and electric motor a nice zero-emission drivetrain suitable for a sustainable future. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. 96. Copyright 2023 CleanTechnica. For more on this surprisingly complex topic,see the. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. Theres a growing desire to turn gas powered cars into electric cars. A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. It cools to a zero clearance fit. A second pump (different type) wasn't good enough either. Army Of Spiral-Welding Wind Turbine Tower Trucks Sets Forth FromTexas? We are experimenting with a higher pressure pump. Electric Vehicle Conversion Kit: NetGain HyPer 9 Motor with Tesla Battery Read more. The gland nuts for the cables to pass through are also installed. Choose your VW conversion. 2023 - Intelligent Living Media Ltd. All Right Reserved. The testerpictured checks for proper pin-out and voltages at all connections. No welding or floor work is required. You can find some for around $10-$15k in good working shape. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. Ben has been a key part of the Peace Vans family since 2014. . . All the best ideas do, in my opinion. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. All of its connectors extend to the drivers' side for easy access. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). Add To Boot. The power delivery is about 110 pounds of instant torque, and is a lot of fun to drive. Chris has already been studying and preparing for the best routes on this build. All fasteners are threaded rivet-nuts. Smaller older cars enable you to have less weight, and consequently more range, and power. The air-port (top image) distributes the warm air to 4 original windshield-defrost vents through the original 25mm defrost tubes. Contact us now to get a quote and begin the conversion process. The engine compartment was cleaned up more (removed all the spray-glue), oil. There were the typical "current sensor polarity reversed" and other minor settings That needed adjusting, but nothing out of the ordinary. The van was perfect, a perfect shell with nothing in it. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! When the flow is restricted too much on these pumps the pressure drops. They'll be routed neatly together to the controller. That's about a 50% increase! We used a common universal pedal switch (top middle) at the rear of the car instead. This is the final part of the series on his first conversion. So we decided to bite the bullet and go all electric with van number 1. But I should mention it comes with quite a few very promising specs. The wiring diagram was updated to consolidate low voltage fuses and reduce wire runs between sections of the car. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. The COVID crisis (I had to mention it, sorry) has shut us down for a lot of the year, but when were open, were busy, which is great! SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. The upper right image shows the main contactor, and the PTC heater contactor is below it. So, back to the camper. eClassics also offers conversions of VW T2 and T3 vans. But as we build, a few things are requiring a bit more attention or follow-up than expected.